about

About Envirochem

Envirochem Laboratories Pvt. Ltd. (ELPL) is a consultancy organization rendering a wide range of environment related services for more than twenty years. We are an end to end environmental solutions company providing consultancy, implementation and maintenance services for industrial and large residential projects. We are based in Thrissur, Kearala.

Envirochem Laboratories was started in 1984 by Dr. Sivasankara Pillai, retired as Professor and Head of the Department of Chemical Engineering, Government Engineering College, Thrissur, Kerala. Presently he is the Chief consultant and Chairman of Envirochem Laboratories Pvt. Ltd, Thrissur, Kerala.

Our services include conducting Environmental Impact Assessments(EIA), installation of treatment plants, Operation & maintenance of Waste water treatment plants, Chemical supplies and Laboratory & Analytical Services. Our client list includes some of the foremost industry houses in India, International funding agencies, Governmental and semi-Governmental bodies.

credential

Credentials

  • We have experience of having delivered over 500 plus projects across 15 plus industries spanning 20 plus years
  • Envirochem has national accreditations for conducting Environmental Impact Assessment (EIA)
  • Envirochem has delivered 600+ projects till date
  • We have expertise to treat a wide range of industrial effluents
  • We are an Environmental Laboratory having C grade approval from Kerala state pollution control board.
  • A Class Approved Consultant of Kerala State Pollution Control Board
  • NABET accredited B Grade Consultant for Environmental Impact Assessment studies in
    • Building Construction
    • Distilleries
    • Common Effluent Treatment Plant
  • Our Founder DR. P. Sivasankara Pillai has taken nine patents on industrial waste utilisation and won several National Awards.
  • We are one of the leading consultants approved by the Pollution Control Board for the Environmental Pollution Abatement Programmes. We have our footprints as well in the southern part of Tamil Nadu and are extending towards the whole of South India.
  • ELPL have gained vast technical knowledge and experience and rich expertise and secured recognition through our determined efforts. ELPL have a team of well qualified engineers from every related area like chemical, mechanical, civil, electrical and bio-chemical and Project Management. We also have a panel of scientists and engineers from the academic side specialized in pollution control as our Honorary Consultants.
  • ELPL have a well equipped laboratory with qualified and trained chemists for analysis of effluent characteristics and research for process development. The laboratory is approved by the Kerala State Pollution Control Board.

Industries Served

achievements

Achievements and Innovations

  • Know-how and Detailed engineering consultancy for more than 200 knitted fabrics dyeing units in and around Tirupur.
  • Appointed as the Know –how supplier and detailed engineering consultant to Aavin, Tamilnadu for providing the Most Economical ETP With Modern Technology to treat the trade effluent from the milk chilling units.
  • Management consultants for the CETP of dye bath effluent treatment at SIPCOT industrial growth centre in Perundurai.
  • Know-how and design for the sewage treatment plant at Pampa, Sabarimala accepted as the only viable treatment technique.
  • Many of our esteemed clients have bagged the state awards for best effluent treatment plants. M/s. Premier Breweries Ltd, Hindustan Latex Limited are a few to name.
  • Complete colour removal along with BOD and COD reduction from the rayon and paper mill effluent.
  • Sewage treatment employing chemical precipitation.
  • Introduction of chemical precipitation as primary treatment in latex and rubber effluent treatment.
  • Bio-methanation of marigold silaging effluent.
  • Complete colour removal from Distillery effluent.
  • Utilization of waste effluent for effluent treatment under the novel concept of Industrial Ecology.
  • Utilization of waste heat from diesel generators for evaporation of high TDS effluents.
  • Purification and evaporation of dye bath from knitted fabric dyeing units for recovery of pure sodium chloride and water.
  • Recovery of sodium silicate from the printing effluent of textile processing units.

Mission

  • Our Mission is to provide Zero Effluent systems which are ‘User Friendly’ and having low capital and running cost.
  • Also to develop ‘Appropriate Technologies’ specially suited for the developing countries, making use of the locally available raw materials (mostly industrial wastes) and cost-effective equipment.
services

Our Services

consulting

Consulting

  • Conducting Environmental Impact Assessment (EIA)
  • Obtaining Consent to establish and operate projects, from Pollution control Board
  • Feasibility studies for Industrial Plants
  • Process Development based on waste reduction studies
keyproject

Turn-key Projects

  • installation of new treatment plants Design, equipment manufacture, & systems
  • Augmentation projects - helping companies to adhere to the changes in the conditions which Pollution Control Boards update from time to time OR a company getting into a new product/ process which needs a different / new waste to be treated
  • Design & Execution of water Treatment Plant
  • Turn Key Execution of the Projects including Civil Works
consulting

Contracts Operational & Chemical Supplies

  • Operation & maintenance of waste water treatment plants
  • Managing and maintaining treatment plants installed by Envirochem or other companies
  • Supply of chemicals needed for the treatment process
consulting

Laboratory & Analytical Service

  • Drinking Water Analysis
  • Waste water Analysis
  • Air & Noise Monitoring
  • Stack Flue Gas Analysis
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whenWhen do you need Envirochem?

  • Augmentation projects - when you need to adhere to the changes in the conditions PCB updates from time to time
  • When you are introducing a new product/ process which needs a different / new waste to be treated
  • When you design & install water Treatment Plant
  • When you need a partner to undertake Turn Key Execution of the Projects including Civil Works
  • When you want to give off Turnkey execution of Effluent Treatment Plants to an expert service provider
  • Process development & design, detailed engineering and Project management of chemical process plants and Effluent treatment plants with emphasis on waste minimisation and zero effluent concepts
  • Environmental Audit, EIA, EMP, Risk Analysis and Hazard Studies
  • Techno Economic Feasibility Study of chemical process plant and effluent treatment plants
  • Manufacture, supply and erection of Effluent treatment equipment and air pollution control equipment
  • Chemical Analysis and monitoring of industrial effluents and gaseous emissions for chemical process industries
  • Monitoring and operating Effluent treatment plants
  • Process development design, detailed engineering and project management of Bio-methanation plants
  • Modification and revamping of effluent treatment plants employing appropriate technology to minimize the cost
special

Specialized Service -EIA

Environmental Impact Assessment (EIA) is a significant, anticipatory, environmental management tool. It is an assessment of the possible impact—positive or negative, that a proposed project may have on the environment; considering natural, social and economic aspects. Environmental Impact Study is essential and inevitable for any new development projects of any kind like new industries, buildings, development of roads, bridges dams etc. Environmental Impact Assessment involves baseline data collection, impact identification, and prediction of negative as well as positive impacts and preparation of an Environmental Management Plan so as to mitigate the negative impacts. Finally in order to get a complete scenario, adverse and beneficial impacts are evaluated employing appropriate techniques. It is a process which can not only achieve environmental objectives but also bring considerable savings in capital and operating costs and avoid significant delays.

Envirochem has 20 years of experience in conducting EIAs. Envirochem has the capability to conduct EIA for Infrastructure, Real Restate, Area development, Roads and Highways, Mining and Quarries. Our goal is to help clients to use EIA as a planning tool, and as an integral part of good operating practices.

  • Envirochem conducts the Environmental Impact Study based on the guidelines prescribed by the Ministry of Environment and Forests.
  • We have the adequate expertise, skilled professionals and the stipulated software, equipment and machineries for performing the environmental impact study within the stipulated time.
  • We provide a detailed effective Environmental Management Plan to check pollution that can be influenced by the project and on implementing the same ensure a zero waste and eco-friendly institution. We also provide assistance to attain the consent from all the statutory bodies.
  • We perform the collection of the information on the baseline environmental parameters for the preparation of the EIA report for organisations on request.
  • We also perform Post Project Impact study to address major changes which occurred to the environment and the living standards as an outcome of the project.
projects

Projects

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Partial list of Projects Delivered

  • EIA for Athulya building in Kakkanad Infopark
  • EIA for Cherthala Infopark
  • Feasibility study for the clients of medium and small scale industries in Industrial Development Area, Edayar
  • Feasibility report for the CETP for the Handloom textile wet processing units in and around Kannur Municipality
  • Common Effluent Treatment Plant(CETP) for Renuga Textile Group of companies in Theni ,Tamil Nadu
  • Consultant for setting up CETP for the combined effluent from Sonar Dyeing , Vivekanand Colour Works and Kumar Processors
  • Consultants to KITCO for setting up the CETP for Cochin Special Economic Zone, Kakkanad
  • Management Consultant to KITCO for the execution of CETP for the cluster of small fishery units at Aroor, Alleppey District.
  • CETP for a cluster of Small Textile Dyeing units in Azhikode Panchayat, Kannur based on our Know-how and Design.
  • Provided detailed engineering consultancy to Travancore Devaswom Board for setting up of STP at Pamba and Sabarimala
  • Project management consultants of State Industries Promotion Corporation of Tamil Nadu for their common Effluent Treatment Plant of a cluster of Textile Wet Processing Units at the industrial growth centre, Perundurai, for treating their concentrated dye bath
  • Management consultants of Renuga Textiles, Theni for their Sodium Sulphate recovery plant
  • Recovery of sodium silicate from the printing effluent of Pioneer Processing Mills, Erode
  • Common Effluent Treatment Plant at Kinfra International Apparel Park, Trivandrum (750MLD), Kerala State Industrial Development Corporation (KSIDC) Kannur(250 M³), and Plantation Corporation Kerala Ltd, Kottayam, Kerala State Handloom Textile Corporation Ltd, Kannur
  • Nodal agency for KINFRA for the construction of Cochin Special Economic Zone, Kakkanad Ernakulam
  • We have wide experience in process development and turnkey execution of ETPs for Coir, Paper, Textile wet processing and dyeing units. We were the consultants for setting up ETPs for about 12 Coir Wet Processing and Dyeing units and more than 300 textile wet processing units
  • Plant scale trials for colour and toxicity removal for more than fifty rayon and paper pulp mill effluents all over India including Hindustan Newsprint Ltd, Vellore, Kottayam District, Kerala
  • Consultant for “The most Economical type of ETP with latest modern technology to treat Trade Effluent of Milk Chilling centres for Aavin, a Tamil Nadu State Government undertaking
  • Water treatment plant for KLD Board, Thrissur, Meat Products of India, Koothattukualam and Kannur Slaughter house
  • So far about twenty latex centrifuging units and around sixty other rubber processing industries including Harrisons Malayalam Ltd., Cochin Malabar Estates Ltd., Hindustan Latex etc. had adopted our treatment process quite successfully and a good number of them have bagged State Awards for best effluent treatment
  • Set up around fifty effluent treatment plants for fishing processing units including CETPs. Consultancy services for the Fish Meal Production unit of NPM Marine Products, Thrissur
  • Solid Waste Management Systems: Secured landfill at CETP of KINFRA international apparel park at Thiruvananthapuram and Hindustan latex Ltd at Thiruvananthapuram. In consortium with Chemtrols Engineering Ltd, Envirochem has designed power generation system from biogas obtained from municipal sludge for Surat Municipal Corporation. Over and above we have done 10 sewage treatment plant with biogas plant for sludge disposal
Team

Team

DR. P. SIVASANKARA PILLAI – FOUNDER CHIEF CONSULTANT

Dr P. Sivasankara Pillai is the founder and Chief Environmental Consultant of Envirochem Laboratories Pvt. Ltd. He obtained his PhD in Chemical Engineering from IIT Madras and was formerly Professor and Head of the Department of Chemical Engineering, Government Engineering College, Thrissur, Kerala. Dr. Pillai is a pioneer and doyen in waste utilization technology and was instrumental in inventing many cost effective solutions for various pollution problems in industries and have developed innovative technologies to turn high pollution potential wastage into valuable resources.

Educational Background:

Born on 3rd March 1935, Dr. P. Sivasankara Pillai graduated from the College of Technology, Banaras Hindu University in 1955 and subsequently obtained M. Tech and Ph. D degrees in Chemical Engineering from Indian institute of Technology, Madras. He retired as Professor and Head of the Department of Chemical Engineering, Government Engineering College, Thrissur, Kerala. He is presently the Chief Consultant of M/s. Envirochem Laboratories Private Limited.

  • Ph. D in Chemical Engineering from Indian institute of Technology, Madras.
  • M. Tech in Chemical Engineering, Indian institute of Technology, Madras.
  • Graduated from the College of Technology, Banaras Hindu University in 1955.
Patents:

10 Indian Patents on Process and Product development in the Field of Pollution Control.

  • Process for the detoxification and decolourization of the effluents from rayon and paper pulp mill: Patent No: 158181 of 23.05.1983
  • Process for separating colour bearing lignin from rayon and paper pulp mill effluents employing the acidic effluent from sulphate route titanium dioxide plants: Patent No: 1703617 of 26.10.1988
  • Process for separating colour bearing and toxic materials from textile mill wet processing effluents employing spent pickling liquor from iron pickle units: Patent No: 170376 of 07.04.1989
  • Process for separating colour bearing lignin from rayon and paper pulp mill effluents employing waste leach liquor from ilmenite beneficiation plants: Patent No: 170377 of 19.04.1989
Publications

Dr. Pillai has published so far about a dozen technical papers on his research in national and international journals. The process developed by him for mercury removal from industrial effluents has been widely acclaimed when he presented the same in the Diamond Jubilee Meeting of the American Institute of Chemical Engineers in Washington D.C. during November 1983 and now this process is well on the way towards commercialization.

  • Mercury removal from industrial effluents presented in the Diamond Jubilee Meeting of the American Institute of Chemical Engineers in Washington. D.C. during November 1983.
  • The salt recovery process for dyeing units, silicate recovery process for the textile printing units.
  • Recovery of resources from refinery wastes for Reuse/ Exchange – A symbiotic approach for environmental protection.
  • Methods for utilizing the wastes from several other industries for the treatment of paper mills, tanneries, textiles and rubber effluents.
Community Activities:

Dr. Pillai has found many cost effective solutions for various pollution problems in industries and have developed innovative technologies to turn high pollution potential wastage into valuable resources. ELPL under the guidance of Dr. Pillai has developed and offered in house recycling techniques for various industries to greatly reduce their effluent load.

To economize his effluent treatment process, he put into practice the novel idea of employing Effluent for Effluent Treatment. His process for the purification of highly toxic and coloured effluent from textile mills and dye factories using the trade effluent from Travancore Titanium Products Ltd., Thiruvananthapuram is adopted by textile mills belonging to Madura coats, and some other companies. As a sequel to this, he developed and patented the methods for utilizing the wastes from several other industries for the treatment of paper mills, tanneries, textiles and rubber effluents.

  • Developed and offered in house recycling techniques for various industries to reduce their effluent load.
  • Developed and patented the methods for utilizing the wastes from several other industries for the treatment of paper mills, tanneries, textiles and rubber effluents.
  • Developed the concept of Industrial Ecology to make pollution control - an economically viable proposition.

In his constant endure to make pollution control an economically viable proposition he mooted the concept of INDUSTRIAL ECOLOGY for waste utilization rather than the conventional end of the pipe treatment techniques being practiced today. He has developed and offered in house recycling techniques for various industries to greatly reduce their effluent load. The salt recovery processes for dyeing units, silicate recovery process for the textile printing units are a few of such contributions.

Awards Received:
  • National Award for Excellence in the Process Development for the year 1984 sponsored by the Indian Institute of Chemical Engineers.
  • Indian Explosives Limited Award for Excellence in the Process Development for the year 1984 sponsored by the Indian Institute of Chemical Engineers.
  • U.P Government Award for interaction with industry in1984.
  • Indian Merchant’s chamber Award in 1986.
  • ISTE Award for interaction with industries for the year 1987.
  • B.P. Poddar Memorial Award on management/control of environmental pollution in the year 1990 from Bharat Chamber of Commerce.

Dr. Pillai was the recipient of the National Award for Excellence in the Process Development for the year 1984 sponsored by the Indian Institute of Chemical Engineers. The knowhow of the process for the decolourization of pulp and paper mill effluent was transferred to Hindustan Paper Corporation who has successfully adopted the same.

In recognition of his outstanding contribution, he also won the Indian Merchants Chamber Award for Pollution Control in 1986. He is also the recipient of the ISTE Award for interaction with industries for the year 1987. He was also a member of a four member expert committee constituted by the Government of Kerala consequent on Bhopal Gas Tragedy, for implementing additional safety provisions for environmental protection.

He developed a process for converting the trade effluent of Travancore Titanium Products to a solid coagulant much better and cheaper than alum for water and waste water treatment. An industry based on this process was financed by IDBI under the “Venture Capital Fund Scheme” and is a permanent solution to the much debated effluent problem of TTP. This has won the BP Poddar Memorial Award for Environmental Pollution Control instituted by Bharat Chamber of Commerce. The technology has been transferred to M/s. Kilburn Chemicals Ltd, Tuticorin also to treat their trade effluent to make useful products and ELPL have done the detailed engineering for this project.

contact

Contact Us

Address :

Envirochem Laboratories (P) Ltd.
5/589/1B, Thozhuthungal Building
Kovilakathumpadam,
Thrissur - 680 020
Email : leena@envirochemlabs.com
Phone : 0487 - 2331462